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High-Speed Digital Image Correlation (DIC) Analysis of Electrically Induced Expansion in Carbon Materials Using Revealer and Agile Device Technologies

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    Original Research Powered by Revealer

    1. Experimental Background

    Carbon-based materials such as graphene and carbon nanotubes exhibit electro-mechanical expansion when subjected to electrical excitation. This phenomenon is governed by multi-field coupling involving electrical charge transport, Joule heating, and lattice vibrations. Understanding this behavior is crucial for advancing applications in:

    • Flexible electronics

    • Electroactive actuators

    • Artificial muscles

    • High-performance energy devices


    Traditional measurement methods cannot capture millisecond-scale expansion dynamics, especially under rapid thermomechanical transitions.


    To overcome this limitation, a research laboratory deployed a high-speed Digital Image Correlation (DIC) system developed by Agile Device, enabling non-contact, full-field, high-frame-rate measurement of displacement and strain evolution on the surface of carbon specimens. This provides essential experimental validation for multi-physics simulation models.


    2. Experimental Introduction

    2.1 Equipment Setup

    • High Speed Camera:
      Agile Device’s self-developed Revealer G520_Pro (2560×1920 @ 2000 fps) was used to capture transient expansion sequences of the carbon specimen.


    • Digital Image Correlation (DIC) Software:
      Revealer RDIC software was used to track digital speckle patterns and compute per-frame displacement and Lagrangian strain fields.


    • Specimen & Power Supply:
      The test specimen was a multilayer graphite composite.
      A programmable power supply delivered controllable current and voltage to simulate realistic electrochemical conditions.


    2.2 Experimental Procedure

    1. Construct the high-speed DIC measurement system with a 5 cm × 5 cm field of view.

    2. Position the carbon material specimen and activate the electrical loading system.

    3. Optimize LED illumination to minimize surface glare; configure the High Speed Camera (Revealer G520_Pro) at 500 fps over a 1-second capture window.

    4. Perform DIC post-processing to compute displacement and strain fields.


    2.3 Selection of Measurement Points

    Two representative points were selected to capture spatially heterogeneous expansion behavior:


    • Point 0 (Center)
      Minimal boundary influence, reflecting the intrinsic thermo-electro-mechanical response.


    • Point 1 (Edge)
      Influenced by boundary constraints and current density gradients; used to evaluate stress concentration and damage susceptibility.


    3. Experimental Results

    Using the High Speed Camera data and RDIC processing, the research team acquired full-field displacement and strain evolution of the carbon specimen within 1.0 second after electrical excitation. Analysis focused on the in-plane Exx strain along the primary current direction and the composite displacement field.


    3.1 Temporal Evolution of Strain

    Center Point (Point 0)

    • 0–0.5 s: Exx strain rapidly increases in a parabolic trend, reaching a peak of 30,000 με.

           o Joule heating leads to temperature rise.

           o Thermal expansion increases interlayer spacing.

           o Rapid electromechanical coupling produces steep strain growth.


    • 0.5–1.0 s: Nonlinear decay to 5,000 με as:

           o Stress relaxation initiates post-peak.

           o Microstructural adjustments occur within the porous carbon matrix.


    Edge Point (Point 1)

    • Exhibits negative Exx strain, following an inverted parabolic trend.

    • Minimum strain of −3,000 με at 0.5 s indicates radial compression caused by central expansion.

    • Recovery towards zero after 0.5 s suggests gradual relaxation of boundary-induced stresses.

    These behaviors reflect classical Poisson-effect-driven radial interactions during electrothermal expansion.


    high-speed-digital-image-correlation-dic-analysis-1.jpg


    3.2 Spatial Characteristics of the Displacement Field

    A distinct dome-shaped displacement gradient forms from the edge toward the center:

    • Composite displacement:

           o Edge region: > 0.8 mm

           o Center region: < 0.3 mm

           o Maximum displacement appears in an annular ring between center and edge.


    Center Region

    • Exhibits mostly out-of-plane (lifting) displacement with minimal radial movement.

    • Combined vector displacement remains < 0.3 mm.


    Annular High-Displacement Band

    • Acts as a transitional zone linking the strongly expanding center and constrained edges.

    • Experiences both radial tension and significant out-of-plane deformation, producing the highest composite displacement.


    Edge Region

    • Although constrained by fixtures and geometry, the edges still show >0.8 mm displacement due to internal pushing by the expanding central region.

    • Confirms strong non-uniform expansion behavior during electrical loading.



    high-speed-digital-image-correlation-dic-analysis-2.jpg



    4. Conclusions

    I. The high-speed Digital Image Correlation (DIC) system developed by Agile Device and powered by Revealer successfully captured millisecond-scale strain and displacement fields during electrical excitation of carbon materials.


    II. The High Speed Camera–DIC system revealed pronounced non-uniform expansion governed by electro-thermal-mechanical coupling:

    • Central region undergoes Joule-heating-driven expansion.

    • Edge region experiences negative strain due to boundary constraints.

    • Annular region exhibits compounded lifting and radial tension, forming a clear dome-shaped gradient distribution.


    III. This dome-shaped deformation pattern highlights the zones of energy concentration within carbon materials during actuation.
    It provides critical insights for:

    • Designing electroactive material structures

    • Enhancing fatigue resistance

    • Optimizing actuator performance

    • Identifying mechanically vulnerable regions


    The findings demonstrate the value of combining Revealer High Speed Camera technology with Agile Device’s Digital Image Correlation (DIC) tools for advanced multi-physics material research.

    References
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